Professional Module - traininginplc.com

About Course

Wartens Professional Module is a comprehensive training program designed to equip participants with essential skills in industrial automation. It includes 5 hours of recorded sessions covering basic electrical and electronics principles, and introductions to industrial automation and PLCs. This is followed by 5 days of live classes focusing on Siemens PLC TIA Portal, HMI, and SCADA systems. The course culminates with personalized one-on-one sessions for resume building and interview preparation, providing practical expertise and career support for aspiring professionals in the automation industry.

Install and configure Siemens TIA Portal V19 and PLCSIM
Understand the fundamentals of electrical and mechanical engineering
Learn PLC, SCADA, and HMI programming with real-time simulation
Work with Siemens, Allen-Bradley, and other leading PLC brands
Master industrial communication protocols (Ethernet/IP, Modbus, Profinet)
Design and troubleshoot control panels and automation systems
Understand sensors, actuators, pneumatics, and hydraulic systems
Gain knowledge of robotics programming and industrial communication
Learn maintenance and reliability techniques used in modern industries
Understand industrial safety standards and certifications (IEC, ISO, ATEX)
Develop job-ready skills with one-to-one career consultation

Course Content

Introduction

Section A: Everyday Electrical Awareness
Section B: What Is Automation?
Section C: Introduction to PLC & Control
Section D: Sensors & Simple Control Ideas
TIA Portal V19 and PLCSIM Installation Guide
Introduction to Industrial Automation

00:00
Introduction to PLC

00:00
Live Class – Siemens HMI
Live Class – Siemens PLC
Live Class – Siemens SCADA
Software Download – FactoryIO
Basic Electronics And Electricals

00:00
Getting Started with FactoryIO
Career Consultation – One to One Session

Electrical Engineering

Basic Electrical Concepts (Current, Voltage, Resistance, Ohm’s Law)
Power Systems (Single Phase, Three Phase, Transformers)
Electrical Drawings & Schematics (Wiring Diagrams, Panel Layouts)
Lockout-Tagout (LOTO) Safety Procedures
Motors (Induction, Servo, VFD/VSD, Synchronous)
Motor Starters (DOL, Star-Delta, Soft Starters)
Power Distribution (LV, MV, HV Systems)
Electrical Fault Finding & Troubleshooting
Earthing, Grounding & Bonding
Circuit Breakers, Fuses, Relays & Contactors
Electrical Protection Systems (Overcurrent, Short Circuit, Earth Fault)
Busbar Systems and Power Factor Correction

Mechanical Engineering

Instrumentation & Sensors

Proximity Sensors (Inductive, Capacitive, Optical)
Temperature Sensors (RTD, Thermocouples, Infrared)
Pressure Sensors (Strain Gauge, Bourdon Tube, Piezoelectric)
Flow Sensors (Electromagnetic, Ultrasonic, Vortex, Turbine)
Level Sensors (Ultrasonic, Float, Radar)
Load Cells & Strain Gauges
Transmitters, Signal Conditioning & Calibration
Process Control Loops (PID Controllers)
HART, 4-20mA, 0-10V Analog Signals

Pneumatics & Hydraulics

Control Systems & Automation

PLC Programming (Siemens, Allen Bradley, Schneider, Omron, Mitsubishi)
SCADA (Supervisory Control and Data Acquisition)
HMI (Human Machine Interface) Programming
DCS (Distributed Control System)
Ladder Logic, Functional Block Diagram, Structured Text
Troubleshooting PLC & SCADA Systems
PID Tuning & Control Loop Optimization
Motion Control (Servo, Stepper Motors)
Panel Wiring & Integration of Control Panels Professional Module
Interfacing PLC with Sensors, Actuators, VFDs

Robotics & Industrial Automation

Industrial Communication Protocols

Maintenance & Reliability

Safety & Standards

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About Course

What Will You Learn?

Course Content

Introduction

Section A: Everyday Electrical Awareness

Section B: What Is Automation?

Section C: Introduction to PLC & Control

Section D: Sensors & Simple Control Ideas

TIA Portal V19 and PLCSIM Installation Guide

Introduction to Industrial Automation

Introduction to PLC

Live Class – Siemens HMI

Live Class – Siemens PLC

Live Class – Siemens SCADA

Software Download – FactoryIO

Basic Electronics And Electricals

Getting Started with FactoryIO

Career Consultation – One to One Session

Electrical Engineering

Basic Electrical Concepts (Current, Voltage, Resistance, Ohm’s Law)

Power Systems (Single Phase, Three Phase, Transformers)

Electrical Drawings & Schematics (Wiring Diagrams, Panel Layouts)

Lockout-Tagout (LOTO) Safety Procedures

Motors (Induction, Servo, VFD/VSD, Synchronous)

Motor Starters (DOL, Star-Delta, Soft Starters)

Power Distribution (LV, MV, HV Systems)

Electrical Fault Finding & Troubleshooting

Earthing, Grounding & Bonding

Circuit Breakers, Fuses, Relays & Contactors

Electrical Protection Systems (Overcurrent, Short Circuit, Earth Fault)

Busbar Systems and Power Factor Correction

Mechanical Engineering

Fundamentals of Mechanics (Forces, Torque, Friction, Stress & Strain)

Gearboxes & Couplings

Bearings (Types, Lubrication, Installation)

Belt & Chain Drives

Conveyor Systems (Types, Maintenance, Troubleshooting)

Pumps & Compressors (Centrifugal, Positive Displacement)

Machine Alignment & Balancing

Thermal Expansion & Material Selection

Instrumentation & Sensors

Proximity Sensors (Inductive, Capacitive, Optical)

Temperature Sensors (RTD, Thermocouples, Infrared)

Pressure Sensors (Strain Gauge, Bourdon Tube, Piezoelectric)

Flow Sensors (Electromagnetic, Ultrasonic, Vortex, Turbine)

Level Sensors (Ultrasonic, Float, Radar)

Load Cells & Strain Gauges

Transmitters, Signal Conditioning & Calibration

Process Control Loops (PID Controllers)

HART, 4-20mA, 0-10V Analog Signals

Pneumatics & Hydraulics

Types of Pneumatic Valves (Directional, Flow, Pressure Control)

Pneumatic Cylinders & Actuators

Air Compressors & Dryers

Hydraulic Valves & Pumps

Hydraulic Actuators (Linear & Rotary)

Hydraulic Oil Selection & Filtration

Troubleshooting Pneumatic/Hydraulic Systems

Control Systems & Automation

PLC Programming (Siemens, Allen Bradley, Schneider, Omron, Mitsubishi)

SCADA (Supervisory Control and Data Acquisition)

HMI (Human Machine Interface) Programming

DCS (Distributed Control System)

Ladder Logic, Functional Block Diagram, Structured Text

Troubleshooting PLC & SCADA Systems

PID Tuning & Control Loop Optimization

Motion Control (Servo, Stepper Motors)

Panel Wiring & Integration of Control Panels Professional Module

Interfacing PLC with Sensors, Actuators, VFDs

Robotics & Industrial Automation

Industrial Robots (ABB, KUKA, Fanuc, Yaskawa, Kawasaki, Epson)

Programming (KRL, RAPID, VAL3, AS Language)

Robot-PLC Communication (Fieldbus, Digital IO, Ethernet)

End Effectors & Tool Changers

Vision Systems & AI Integration in Robotics

Robot Calibration & Path Optimization

Industrial Communication Protocols

Ethernet/IP, Modbus TCP, Profibus, Profinet

DeviceNet, CANopen, CC-Link, EtherCAT

OPC-UA, MQTT (IoT Communication)